| Fruit and Vegetable Washer |
Removes soil, sand, field debris, and some surface contaminants from apples, potatoes, carrots, leafy vegetables, and similar produce. |
Typical water flow: 2–10 m³/h; capacity commonly varies from 0.5–10 tonnes per hour according to washer design and product type. |
Food-contact stainless steel, commonly AISI 304; AISI 316 may be selected for higher chloride or acidic environments. |
HACCP-based hygiene controls; ISO 22000 food-safety management; EN 1672-2 hygienic design principles; applicable national food-contact requirements. |
Remove solids from screens daily, inspect spray nozzles, monitor water quality, clean tanks after each production shift, and check pumps and seals regularly. |
| Inspection and Sorting Machine |
Separates produce by size, color, shape, ripeness, or visible defects using rollers, cameras, optical sensors, or manual inspection stations. |
Typical throughput: approximately 1–15 tonnes per hour, depending on crop, inspection accuracy, and conveying speed. |
Stainless steel frames and food-grade polymer belts or rollers that are resistant to moisture and cleaning chemicals. |
Hygienic construction should minimize product retention points; electrical systems should follow applicable machinery and electrical safety requirements. |
Clean lenses and sensors with approved methods, inspect belts for wear, verify calibration, lubricate non-product-contact bearings, and tighten mechanical fasteners. |
| Peeling Machine |
Removes skins from potatoes, carrots, apples, onions, and selected root vegetables by abrasive, knife, steam, or lye-assisted methods. |
Typical batch or continuous capacity: about 0.3–5 tonnes per hour; peeling loss depends on raw material quality and machine settings. |
AISI 304 stainless steel for most food-contact surfaces; abrasive components should be securely fixed and suitable for food-processing use. |
Hygienic design should allow tool-free or low-tool disassembly, full drainage, and easy inspection of product-contact areas. |
Inspect abrasive surfaces or peeling knives, remove accumulated peel waste, check shaft bearings and seals, and verify peel-loss settings at the start of production. |
| Cutting, Dicing, and Slicing Machine |
Produces slices, cubes, strips, wedges, or standardized pieces for frozen vegetables, canned products, ready-to-eat foods, and fresh-cut produce. |
Common cutting dimensions range from approximately 3–25 mm; capacity often ranges from 0.2–5 tonnes per hour. |
Food-contact stainless steel; cutting blades should be corrosion-resistant, replaceable, and suitable for the intended product. |
HACCP controls should address foreign-material risks; hygienic design should support cleaning, inspection, and prevention of product accumulation. |
Sanitize and inspect blades, check cutting clearances, replace damaged knives, verify safety guards and interlocks, and inspect drive belts and bearings. |
| Blancher |
Uses hot water or steam to inactivate enzymes, reduce microbial load, soften tissue, and help preserve color before freezing, drying, or canning. |
Typical product temperature: approximately 85–100°C; holding time commonly ranges from 30 seconds to several minutes, depending on the product. |
AISI 304 stainless steel for normal use; AISI 316 can be considered where water chemistry or cleaning conditions are more corrosive. |
Thermal-process controls should be validated for each product; HACCP plans should monitor temperature, residence time, and water-management procedures. |
Check temperature sensors, steam valves, conveyor speed, water circulation, and drain performance; remove scale and clean the blanching chamber routinely. |
| Juice Extractor and Pulper |
Extracts juice or pulp from citrus fruits, berries, tomatoes, mangoes, peaches, and other soft or semi-soft produce. |
Typical capacity: approximately 0.5–10 tonnes per hour; extraction yield depends on fruit variety, maturity, and operating pressure. |
AISI 304 stainless steel and food-grade elastomers compatible with acidic fruit juices and approved cleaning agents. |
Food-contact surfaces should be smooth, cleanable, corrosion-resistant, and compliant with applicable food-contact material regulations. |
Disassemble and clean screens, rotors, and seals after production; inspect wear parts, monitor vibration, and verify that no pulp remains in dead spaces. |
| Pasteurizer |
Reduces vegetative microorganisms in juices, purées, sauces, and liquid fruit or vegetable products through controlled heat treatment. |
Typical treatment temperatures are product-specific and commonly fall within approximately 72–95°C; holding time may range from seconds to several minutes. |
AISI 304 or AISI 316 stainless steel heat exchangers, piping, valves, and product-contact components, selected according to product acidity and cleaning conditions. |
HACCP requires documented critical limits and monitoring; thermal treatment should be validated for the specific product and package format. |
Calibrate temperature instruments, inspect heat-exchanger performance, perform scheduled cleaning-in-place, check valve seats, and review process records. |
| Freezing System |
Preserves blanched or prepared fruits and vegetables using air-blast, fluidized-bed, plate, or spiral freezing systems. |
Product outlet temperature is commonly approximately −18°C or lower for frozen storage; actual freezing time depends on product size and system design. |
Stainless steel product-contact surfaces with insulation materials and refrigerant components selected for the operating temperature and food environment. |
Cold-chain controls should be documented; hygienic design, allergen controls, and applicable refrigerant and pressure-equipment rules should be considered. |
Defrost evaporators as required, clean belts and air ducts, check refrigerant pressures, inspect insulation, and verify temperature recorders and alarms. |
| Hot-Air or Vacuum Dryer |
Reduces moisture in sliced fruits, vegetables, herbs, powders, and processed ingredients to extend shelf life and reduce transport weight. |
Typical drying-air temperatures range from approximately 40–100°C; final moisture content is product-specific and must be validated by testing. |
AISI 304 stainless steel for chambers, trays, and conveyors; seals and gaskets should withstand the selected temperature and cleaning chemicals. |
HACCP should control drying temperature, time, moisture content, and post-drying contamination; equipment should be designed for effective cleaning. |
Clean filters and air ducts, inspect fans and heaters, check vacuum pumps where applicable, verify temperature and humidity sensors, and inspect door seals. |
| Filling, Sealing, and Packaging Machine |
Fills juices, purées, diced vegetables, sauces, frozen products, or dried ingredients into bottles, cans, pouches, trays, or jars. |
Typical speeds range from approximately 10–300 packages per minute, depending on product viscosity, container type, and filling technology. |
Food-contact stainless steel and certified food-grade gaskets, hoses, valves, and flexible components suitable for the product. |
Packaging hygiene should support HACCP and ISO 22000 systems; food-contact materials must comply with the regulations applicable to the target market. |
Clean filling heads and product lines, inspect seals and nozzles, verify fill-weight accuracy, check sealing temperature or pressure, and test safety interlocks. |
| Clean-in-Place System |
Automatically cleans tanks, pipelines, heat exchangers, fillers, and other equipment without extensive disassembly. |
Typical cleaning stages include pre-rinse, alkaline wash, intermediate rinse, acid wash when required, final rinse, and sanitation; temperatures and concentrations must be validated. |
AISI 304 or AISI 316 stainless steel, hygienic valves, drainable piping, and elastomers compatible with the selected detergents and sanitizers. |
Cleaning procedures should be documented within the HACCP or food-safety system; hygienic piping should avoid dead legs and retain adequate drainage capability. |
Verify chemical concentration, flow rate, temperature, and contact time; calibrate sensors, inspect spray devices, clean solution tanks, and maintain pumps and valves. |