| Two-electrode contact sensor | Measures electrical conductance between two electrodes in contact with the liquid. Conductivity is calculated using the sensor’s cell constant. | Inserted into a pipe, flow cell, tank, or bypass line. | Low-to-moderate conductivity liquids, water treatment, and general process monitoring. | Simple construction; widely applicable; performs well when the liquid and measurement range suit the selected cell constant. | Electrode polarization and surface deposits can affect readings, particularly in more conductive or fouling process streams. Correct cell-constant selection is important. |
| Four-electrode contact sensor | Uses separate current-carrying and voltage-measuring electrode pairs to reduce the effects of electrode polarization and lead resistance. | Installed directly in a process line or in a flow-through assembly. | Moderate-to-high conductivity liquids and processes where conductivity varies over a broad operating range. | Can cover a broader conductivity range than many two-electrode designs and is less affected by polarization. | Electrodes still contact the process liquid and can require cleaning. Installation and sensor geometry should match the application. |
| Inductive (toroidal) sensor | Uses electromagnetic coupling between coils to induce and detect current in the liquid; there are no exposed measurement electrodes. | Mounted in a pipe, tank, or compatible flow assembly, with the sensing opening fully exposed to the liquid. | Conductive liquids, corrosive or dirty streams, and applications prone to coating or electrode fouling. | No exposed electrodes to corrode or polarize; often well suited to challenging process liquids and lower-maintenance installations. | Generally not suitable for very low conductivity measurements. Sensor size, pipe geometry, air pockets, and installation position can affect performance. |
| High-purity water contact sensor | Typically uses a low cell-constant electrode cell and an AC measurement signal to measure very low conductivity. | Installed in a clean flow cell or a carefully designed sample or process line. | Purified water, condensate, and other applications requiring low-conductivity measurements. | Designed to resolve small conductivity changes in clean, low-ion water. | Very low conductivity measurements are sensitive to contamination, air exposure, temperature, and installation details. Use a suitable flow arrangement and temperature compensation method. |
| Sanitary inline conductivity assembly | A hygienic process assembly that uses a contact or inductive sensing element; the measurement principle depends on the sensor fitted. | Installed with hygienic connections in a process line or vessel, typically where cleanability and sanitary design are required. | Food, beverage, pharmaceutical, and other hygienic processes. | Can support clean-in-place workflows and hygienic installation when the assembly is designed and installed for the process. | “Sanitary” describes the installation and construction, not a separate measurement principle. Verify wetted materials, surface finish, seals, and cleaning compatibility. |
| Temperature-compensated process system | Combines an inline conductivity sensor with temperature measurement and a transmitter that applies a configured compensation method. | Sensor mounts in the process; the transmitter displays, records, or communicates the compensated measurement. | Continuous monitoring where conductivity changes with process temperature or where a reference-temperature value is required. | Provides a more consistent basis for comparing readings across temperature changes when the selected compensation model fits the liquid. | Conductivity’s temperature dependence varies by solution. A generic compensation coefficient may be unsuitable for some chemicals or high-purity water; validate the method for the application. |